Are you tired of lugging around heavy suitcases and paying those annoying overweight baggage fees? I’ve been there too.
After years of traveling and testing various luggage options, I’ve learned that the best ultra lightweight checked luggage options are a game-changer. Today I’m sharing my top picks that combine durability, functionality, and feather-light construction.
- Durable & Stylish: This 28” large checked spinner luggage features a scratch-resistant Polypropylene hardshell, measuring 31.1″ x 20.9″ x 13.8″ (including wheels).
- Spacious & Organized: The 27.6″ x 20″ x 13″ interior offers generous packing capacity, complete with elastic straps, a divider, and a pouch to keep your belongings secure and neatly arranged.
- Smooth & Effortless Mobility: Equipped with four oversized, multidirectional spinner wheels, this lightweight 9.6 lb suitcase glides seamlessly in any direction for hassle-free travel.
Quick Summary: Top Ultra Lightweight Checked Luggage Picks
| Brand & Model | Weight | Material | Expandable | Price Range |
|---|---|---|---|---|
| Samsonite Freeform | 9.5 lbs | Polypropylene | Yes (2″) | $140-$200 |
| Traveler’s Choice | 8.3 lbs | Polycarbonate | No | $160-$200 |
| Antler Single Stripe | 5.95 lbs | Recycled Polyester | Yes (2″) | $245-$295 |
| Travelpro Maxlite Air | 8.5 lbs | Polycarbonate | Yes (2″) | $180-$240 |
| Coolife 3-Piece Set | 6-7.3 lbs | ABS+PC | Yes | $130-$180 |
What Makes Checked Luggage “Ultra Lightweight”?
When shopping for ultra lightweight checked luggage, the weight of the empty suitcase is crucial. Most airlines set a 50-pound limit for checked bags, so starting with a lighter suitcase gives you more room for your belongings.
Ultra lightweight checked luggage typically weighs:
- Exceptional: Under 6 pounds
- Very Light: 6-8 pounds
- Lightweight: 8-10 pounds
Anything over 10 pounds starts cutting significantly into your packing allowance.
Be sure to check out my recent article on the best designer duffle bags for men and women!
Key Features to Look for in Ultra Lightweight Checked Luggage
Materials Matter Most
The material of your suitcase directly impacts its weight and durability. Here’s what you need to know:
Polypropylene (PP): The lightest plastic used in hardside luggage, weighing about 0.93 g/cm³. It’s flexible enough to absorb impacts without cracking but may show scratches more easily. Perfect for weight-conscious travelers who still want good durability.
Polycarbonate (PC): About 10% heavier than polypropylene but offers superior durability and impact resistance. It can flex upon impact and pop back into shape. Ideal for frequent travelers who need maximum protection.
ABS (Acrylonitrile Butadiene Styrene): Lighter than polycarbonate but less durable. Often used in budget options or combined with other materials (ABS/PC) to balance weight and strength.
Polyester: Common in softside luggage, very lightweight but less protective than hardside options. Great for those who prioritize absolute minimum weight.
Essential Features for Easy Travel
Beyond material and weight, look for these practical features:
- Spinner wheels: Four 360-degree wheels make navigation through busy airports much easier
- Expandable design: Provides extra capacity when needed (usually 1-2 inches of expansion)
- TSA-approved locks: Secure your belongings while allowing airport security access
- Telescopic handles: Ergonomic, sturdy handles with multiple height positions
- Internal organization: Compression straps, dividers, and pockets to maximize space
Best Ultra Lightweight Checked Luggage Options – The List
Top 13 Ultra Lightweight Checked Luggage Reviews
1. Samsonite Freeform 28″ (Editor’s Choice)
- Durable & Stylish: This 28” large checked spinner luggage features a scratch-resistant Polypropylene hardshell, measuring 31.1″ x 20.9″ x 13.8″ (including wheels).
- Spacious & Organized: The 27.6″ x 20″ x 13″ interior offers generous packing capacity, complete with elastic straps, a divider, and a pouch to keep your belongings secure and neatly arranged.
- Smooth & Effortless Mobility: Equipped with four oversized, multidirectional spinner wheels, this lightweight 9.6 lb suitcase glides seamlessly in any direction for hassle-free travel.
Weight: 9.5 pounds
Material: Polypropylene
Expandable: Yes (2 inches)
The Samsonite Freeform hits the sweet spot between lightweight construction and durability. Made from polypropylene, it’s surprisingly light for its size while offering excellent protection for your belongings.
Pros:
- Lightweight polypropylene shell withstands impacts
- Smooth-rolling spinner wheels work on multiple surfaces
- TSA-approved combination lock
- Well-organized interior with cross ribbons and divider
- Multiple color options to match your style
Cons:
- Shows scratches more easily than polycarbonate models
- Handle comfort could be improved
- Not quite as lightweight as some competitors
Best For: Travelers seeking a reliable, lightweight checked bag from a trusted brand without breaking the bank.
2. Traveler’s Choice Archer 29-inch (Best Premium)
- Durable textured polycarbonate protects your belongings.
- Shield-98 technology protects the interior lining of the luggage.
- Main compartment features a large clam-shell opening with heavy duty YKK Woven-In Tough zipper for easy packing.
Weight: Approximately 10 pounds
Material: 100% Polycarbonate
Expandable: No
Available on Amazon, the Traveler’s Choice Archer collection combines premium features with practical durability in a stylish package.
Pros:
- Durable textured polycarbonate shell resists impacts
- Patented 360-degree Dual Cyclone spherical spinner wheels
- TSA-approved combination lock
- Soft-gel handles for comfortable carrying
- Available in multiple attractive colors
- Shield-98 technology that protects interior lining
Cons:
- Slightly heavier than some ultra-lightweight options
- Not expandable
- Premium pricing compared to budget options
Best For: Amazon shoppers seeking premium polycarbonate luggage with exceptional maneuverability and durability.
3. Antler Single Stripe Green 40L (Lightest Overall)
- Durable yet Lightweight: Crafted from robust polypropylene, this suitcase offers exceptional strength and protection while maintaining a lightweight design, weighing just 2.6 kilograms
- Expandable for Extra Space: Equipped with an expander zip, this suitcase offers an additional 5 centimeters of depth, providing increased packing capacity when needed
- Smooth Spinner Wheels: The suitcase features bespoke, lightweight spinner wheels that ensure effortless 360-degree movement, making navigation through busy airports a breeze
Weight: 2.6kg (5.7 pounds)
Material: Polypropylene
Expandable: Yes
The Antler Single Stripe collection stands out for its extraordinary lightweight design without sacrificing durability or style.
Pros:
- Incredibly lightweight at just 5.7 pounds
- Made from crack-resistant polypropylene
- Sleek, minimalist design in elegant green color
- Waterproof construction protects belongings
- Smooth-rolling spinner wheels
- TSA-approved combination lock
- 40L capacity that expands for additional space
Cons:
- Premium price point
- Limited distribution (not widely available at all retailers)
- Minimalist interior may lack organizational features for some travelers
Best For: Travelers who prioritize absolute minimum weight without compromising on quality or style.verpackers who need every ounce of weight allowance for their belongings.
4. Travelpro Maxlite Air (Best Durability)
- Check in size luggage complies with published check-in size restrictions for nearly all major domestic airlines (62 linear inches). 8 Spinner wheels rotate 360°, providing superior maneuverability and a smooth glide in every direction.
- Hard shell suitcase has low profile top and side carry handles along with bottom grip provide multiple carrying options. Roomy main compartment expands 2” to maximize packing capacity when needed.
- 25 inch luggage has lightweight, 100% Polycarbonate hard shell that is engineered for impact-absorbing flexibility with a stylish outer finish that helps reduce visible scratches and scuffs. Built-in lock allows TSA authorities to safely unlock and relock the bag for inspection when needed.(default code set at 0-0-0)
Weight: 8.5 pounds
Material: Polycarbonate
Expandable: Yes (2 inches)
Travelpro, created by a former airline pilot, designs luggage that withstands the rigors of frequent travel. The Maxlite Air combines lightweight construction with excellent durability.
Pros:
- Self-aligning spinner wheels that track smoothly
- Exceptional durability in impact tests
- Ergonomic PowerScope handle with multiple height positions
- Interior includes a full-size lid pocket and tie-down straps
- Backed by Travelpro’s trusted warranty
Cons:
- Slightly heavier than some competitors
- Limited interior organization
- Premium pricing
Best For: Frequent travelers who need reliable, lightweight luggage that will last for years.
5. Coolife 3-Piece Set (Best Value)
- Please note that ONLY FAMILY SET has 4 pcs, please ignore the product’s title and select the set you want.
- 3 piece luggage set 20 inch,24 inch,28 inch upright, can be stored one into another.100% ABS, Lightweight yet extremely durable abs material.
- Spinner wheels, multidirectional smooth and silent 360°wheels. Upgrade With TSA-Accepted Lock for security and peace of mind.
Weight: 6 lbs (20″), 6 lbs (24″), 7.3 lbs (28″)
Material: ABS+PC Composite
Expandable: Yes (15% extra space)
For travelers seeking maximum value, the Coolife 3-piece set offers exceptional bang for your buck. The largest 28-inch suitcase weighs just 7.3 pounds.
Pros:
- Three pieces for less than the price of one premium suitcase
- Lightweight ABS+PC material balances weight and durability
- TSA-approved locks on all pieces
- Expandable design adds 15% more packing space
- Multiple vibrant color options
Cons:
- Not as durable as pure polycarbonate models
- Wheels aren’t as smooth as premium options
- Limited organizational features inside
Best For: Budget-conscious travelers or families needing multiple luggage pieces.
6. American Tourister Stratum XLT 28″ (Best Mid-Range)
- RUGGED AND DURABLE ABS Shell
- Multi STAGE ergonomic trolley handle
- Book Opening CASE with mesh divider and cross straps in main compartment with a zipped modesty Pocket
Weight: 8.7 pounds
Material: Polypropylene
Expandable: Yes
American Tourister, Samsonite’s more affordable sister brand, offers excellent lightweight options like the Stratum XLT.
Pros:
- Lightweight yet durable polypropylene construction
- Spinner wheels roll smoothly on multiple surfaces
- Cross straps and zippered divider for organization
- Expandable for additional packing space
- Great mid-range price point
Cons:
- Sometimes difficult to find in stock
- Limited color options
- Slightly heavier than some competitors
Best For: Practical travelers seeking a reliable mid-range option.
7. Briggs & Riley Baseline Expandable Spinner
- DOMESTIC CARRY-ON LUGGAGE – Measuring 22″ x 14″ x 9-11.5″, this expandable packing system enlarges to become astonishingly roomy, then compresses to easily fit most US overhead bins
- 360 SPINNER WHEELS – Move smoothly in any direction with four shock-absorbing spinner wheels that provide a quiet, fluid glide through airports, train stations, and city streets
- SECURE ORGANIZATION – Efficiently store and organize your accessories with two strategically placed mesh-lid zip pockets. A discreet hide-away ID tag keeps personal details secure
Weight: 11.5 pounds
Material: Ballistic Nylon
Expandable: Yes (2.5 inches)
While slightly heavier than other options on this list, the Briggs & Riley Baseline earns its spot with innovative CX expansion-compression technology.
Pros:
- Unique expansion system adds 2.5″ of space then compresses back
- Extremely durable ballistic nylon construction
- Lifetime guarantee that covers airline damage
- Smooth-rolling wheels and comfortable handle
- Outstanding organizational features
Cons:
- Heavier than other options
- Premium price point
- Limited color options
Best For: Luxury travelers who want expandability without sacrificing durability.
8. Delsey Paris Helium Aero 29″
- Lightweight and durable polycarbonate shell that is extremely resilient to cracking or breaking; manufactured with an eye catching deep metallic finish
- Four double spinner wheels assuring a stable base with multi-directional rolling with zero weight on your hand for easy travel
- Integrated 3-dial TSA approved combination lock for security; suitcase expands up to 2 inches for additional packing space
Weight: 12.5 pounds
Material: Polycarbonate
Expandable: Yes
The Delsey Paris Helium Aero offers French-inspired design at a reasonable price point.
Pros:
- Sleek, glossy finish in multiple colors
- Double spinner wheels for smooth rolling
- Web straps and zippered divider inside
- Expandable for additional packing capacity
- TSA-approved combination lock
Cons:
- Heavier than many competitors
- Limited internal organization
- Shows scratches on glossy finish
Best For: Style-conscious travelers who want a premium look without premium pricing.
9. Ricardo Beverly Hills Malibu Bay 3.0 20″
- Extended resistance: An abrasion-resistant coating is applied to corners and other wear areas, to increase performance.
- Signature Handling: Patent-pending telescoping handle fits ergonomically in hand to get around easily with less arm fatigue. Top and side carry handles and bottom carry grip promote easy lifting and positioning.
- Easy Motion: Custom wheel system is recessed to enhance stability and smoothly glides 360º in any direction with minimal effort.
Weight: 9.9 pounds
Material: Polycarbonate
Expandable: Yes
Ricardo Beverly Hills balances weight and durability in their Malibu Bay collection.
Pros:
- Lightweight for a full-featured checked bag
- Durable polycarbonate shell
- Multiple interior pockets and dividers
- Expandable design
- 10-year limited warranty
Cons:
- Limited color options
- Slightly heavy compared to ultra-light options
- Higher price point
Best For: Travelers seeking American-designed luggage with good organization features.
10. BRICS Ulisse 30″ Expandable Spinner
- MILAN-INSPIRED CHECKED LUGGAGE: Our large designer suitcases feature eye-catching colors that make it easy to identify on the carousel. It includes a hardshell exterior with decorative lines taken directly from the Milan underground train maps.
- COMBINATION LOCK: This high fashion expandable roller bag includes 4 double swiveling wheels for 360-degree rotation and a built-in TSA-approved combination lock for travel in the USA that a universal key at airport security can open.
- HARD SUITCASES WITH WHEELS: It’s a must-have travel staple for the sophisticated business professional who enjoys the extra perks and traveling for work and fun in style. Take advantage of the expandable zipper allowing up to 2 extra inches of room.
Weight: 2.75 kg (approximately 6 pounds)
Material: Polypropylene
Expandable: Yes
Italian design meets lightweight construction in the BRICS Ulisse collection.
Pros:
- Incredibly lightweight at approximately 6 pounds
- Stylish Italian design
- Smooth-rolling wheels
- Expandable design
- Excellent build quality
Cons:
- Limited availability
- Higher price point
- Limited organizational features
Best For: European travelers seeking stylish, ultra-lightweight options.
11. Amazon Basics 30″ Hardside Spinner
- SPACIOUS DESIGN: Large size best for 2-3 week trips or vacations; measures 20.7 x 12.6 x 30.7 inches, including wheels
- DURABLE AND RELIABLE: Extra-thick hard shell with scratch-resistant finish guards against impact and rough handling
- EXPANDABLE: Increase packing space up to 15% for added flexibility and organization
Weight: 11.8 pounds
Material: ABS
Expandable: Yes (15%)
For basic functionality at the lowest price point, Amazon Basics delivers a surprisingly capable option.
Pros:
- Budget-friendly pricing
- Three interior pockets for organization
- Expandable design adds 15% more packing space
- Telescoping handle with 3 positions
- 150D polyester interior lining
Cons:
- Less durable than polycarbonate options
- Heavier than premium lightweight options
- Limited warranty coverage
Best For: Budget travelers or occasional use.
12. Osprey Sojourn Shuttle 30″/100L Wheeled Duffel Luggage
- Heavy-duty bluesign approved, recycled high tenacity and ballistic
- Durable and lightweight High Road chassis
- Unique StraightJacket compression provides extra padding and load control
Weight: 8.53 pounds
Material: Nylon
Expandable: No
Osprey brings their backpack expertise to wheeled luggage with the Sojourn Shuttle.
Pros:
- Extremely lightweight for its size
- Durable nylon construction
- Outstanding organization features
- Smooth-rolling wheels
- Excellent for adventure travel
Cons:
- Not expandable
- Limited protection compared to hardside options
- Specialized design may not appeal to all travelers
Best For: Adventure travelers seeking lightweight, versatile luggage.
13. Cotopaxi Allpa 65L Roller
- Split case design for organization
- EVA backpanel
- Top accessory pocket
Weight: 7.8 pounds
Material: TPU-coated polyester
Expandable: No
For eco-conscious travelers, Cotopaxi offers colorful, sustainable options.
Pros:
- Lightweight, sustainable construction
- Unique, colorful design
- Excellent organization
- Durable materials and construction
- Company donates to poverty alleviation
Cons:
- Smaller capacity than standard checked luggage
- Not expandable
- Limited availability
Best For: Eco-conscious travelers seeking unique, sustainable luggage.
How to Choose the Best Ultra Lightweight Checked Luggage for Your Needs
Consider Your Travel Style
- Business travelers: Prioritize sleek design, durability, and organizational features
- Family travelers: Focus on maximum capacity, expandability, and value
- Adventure travelers: Look for durability, weather resistance, and versatility
- Luxury travelers: Invest in premium materials, design, and warranty coverage
Weigh the Pros and Cons of Hard vs. Soft Sides
Hard-sided advantages:
- Better protection for fragile items
- Typically more weather-resistant
- Often more secure against theft
Soft-sided advantages:
- Usually lighter weight
- More flexible for fitting into tight spaces
- Often feature external pockets
Factor in Airline Weight Restrictions
Most major airlines set a 50-pound (23kg) limit for checked luggage in economy class. Some international carriers may have stricter limits:
- Delta: 50 pounds (23kg)
- United: 50 pounds (23kg)
- American: 50 pounds (23kg)
- Southwest: 50 pounds (23kg)
- JetBlue: 50 pounds (23kg)
- International carriers: Often 20-23kg (44-50 pounds)
Business and first-class passengers typically enjoy higher weight allowances (around 70 pounds/32kg).
FAQs
What is the lightest material for checked luggage?
Polypropylene is generally the lightest plastic used in hardside luggage. For softside options, polyester is typically lighter than nylon but less durable.
Are spinner wheels or two wheels better for lightweight luggage?
Four-wheel spinners add slightly more weight but offer better maneuverability. Two-wheel designs are typically lighter but less convenient to navigate in crowded spaces.
How do I protect my lightweight luggage from damage?
Consider a protective cover, avoid overpacking (which stresses seams and zippers), and invest in luggage with reinforced corners and quality materials.
Is hardside or softside luggage lighter?
Generally, softside luggage is lighter than hardside options of comparable size. However, modern hardside materials like polypropylene have narrowed this gap significantly.
What’s the difference between polycarbonate and polypropylene luggage?
Polypropylene is about 10% lighter than polycarbonate but slightly less durable. Polycarbonate offers superior impact resistance but at a slightly higher weight and cost.
How much should I expect to pay for quality lightweight checked luggage?
udget options start around $100-150, mid-range quality is typically $150-250, and premium lightweight luggage ranges from $250-500+.
Final Verdict: Which Ultra Lightweight Checked Luggage Is Best?
After extensive testing and research, my top recommendations are:
- Best Overall: Samsonite Freeform 28″ – balances weight, durability, and value perfectly
- Best Premium: Traveler’s Choice – exceptional quality and ultra-smooth wheels
- Best Value: Coolife 3-Piece Set – unbeatable price-to-performance ratio
- Lightest Option: Antler Single Stripe – at just 5.95 pounds, it’s impressively lightweight
Investing in ultra lightweight checked luggage pays dividends in convenience, reduced fees, and easier travel. Consider your specific needs, budget, and travel style to find your perfect match.
Have you tried any of these ultra lightweight checked luggage options? Share your experiences in the comments below!
Last updated: April 1, 2025
Rick Huey is a fitness writer who has dedicated his life to living an active lifestyle. With more than 30 years of experience in the fitness industry, Rick is a respected contributor for FitFab50.com, where he shares his wealth of knowledge with a wide audience. His dedication to promoting the benefits of living an active lifestyle has inspired many people to pursue their own fitness journeys with enthusiasm and dedication.
Last update on 2025-04-29 / Affiliate links / Images from Amazon Product Advertising API